Dalian Tower Fault Diagnosis and Maintenance Strategy: The Key to Ensuring Stable Operation of Industrial Equipment

In industrial production, as the core equipment, the stable operation of the Dalian tower directly affects production efficiency and product quality. A set of effective fault diagnosis and maintenance strategies is the key to ensuring the continuous and efficient operation of the tower.

Fault diagnosis needs to start from multiple aspects. When there is a leakage problem in the tower, it is necessary to carefully inspect the welding seams and connection points of the tower body. Non destructive testing techniques such as ultrasonic and radiographic testing can be used to accurately locate small cracks. For the damage of tower internals, by observing the operating parameters of the tower, such as abnormal pressure and temperature distribution, a preliminary judgment can be made on whether the tray, packing, etc. are damaged. Reuse tools such as endoscopes to visually inspect the condition of components inside the tower. If a blockage occurs, pay attention to changes in the pressure difference between the inlet and outlet, analyze the material composition, and determine whether it is caused by impurity accumulation or crystallization.

 

The maintenance strategy for Dalian tower varies depending on the fault. In response to leaks, timely repair welding should be carried out on the welds, and aged or damaged sealing gaskets should be replaced. For damaged tower internals, repair or replace the tray and packing as appropriate. In daily maintenance, regularly clean the tower internals to remove dirt and ensure mass and heat transfer efficiency. To prevent blockage, optimize the material pretreatment process, filter impurities, control operating temperature and pressure, and avoid crystallization. At the same time, regularly clean the inlet and outlet pipelines of the tower to ensure smooth material circulation.

In addition, it is important to establish a sound inspection system. Arrange professional personnel to regularly inspect the appearance and operating parameters of the tower, record detailed data for comparative analysis, and detect potential problems in advance. And, based on the operating condition and service life of the tower, develop reasonable plans for major, medium, and minor repairs, and carry out targeted comprehensive maintenance. With scientific fault diagnosis and rigorous maintenance measures, Dalian Tower can operate stably and lay a solid foundation for industrial production.